The final final has been vanquished; preparing the trailer for my caravan to freedom

Getting a great deal

(Editor’s note: this post is going live some 2 weeks after the fact, because the last portion of my time in New Haven was simply too busy for me to compose this before now!)

In February or March, it occurred to me that it would be 1) a lot easier to move; 2) a lot easier to do farmwork in Maryland for my internship; and 3) prepare me for years of utility and capacity ahead.

I knew that Harbor Freight is at times a great place to purchase tools and gear – they claim to offer the best deals on great gear, and while their prices are always very low… the quality of what they sell isn’t especially compelling in some cases.

That said, I did a hell of a lot of research over months, looking into whether or not their trailer kits could be trusted – and what I found was, a resounding yes IF you properly clean and repack with grease the ball bearings in the wheel hubs.  Which I did, very carefully, as per below.

My good friend Syed helped me find out that HF was going to hold a sale on Easter Sunday, for 25% off of one item.  The specific store I went to didn’t have any in stock, they gave me a voucher to get the sales price after the day once they were back in stock… and I ended up getting the kit from the New Haven store.

My good friend Bob finalizing bolt placement through the deck

My good friend Bob finalizing bolt placement through the deck

 

Test fitting one of the side walls to the vertical upright beams

Test fitting one of the side walls to the vertical upright beams

Building the trailer

My good friend Bob is a retired Marine and retired police officer, who is working security for Yale Law School – and over the 16 odd months I did IT there, I often helped Bob with various IT problems which arose.  He had told me about the garage he had, where he likes to fix cars – and when I mentioned the trailer, Bob jumped at the chance to help me out with a project before I departed New Haven!  Thus, once I finished the last final of my academic career (thank Jesus it is over), I dove into working as many hours at the Law School as I could, while also working on the trailer after shifts ended.

Bob and his brother Eddy and I, hanging out on a Saturday in the car shop they have used for more than 30 years

Bob and his brother Eddy and I, hanging out on a Saturday in the car shop they have used for more than 30 years

Over several nights and weekends, Bob and I (and his visiting older brother Eddy, at times) worked to put together the metal frame, to prepare for the decking and side walls.  I decided to do 2 foot tall walls, making use of the slots in the steel frame as to ensure they are stable when in place but also make their removal a non-issue.  We used pressure treated lumber for the deck and uprights, to make sure they last as long as possible – and then I painted the side panel plywood prior to assembly.

I found a special set of interlocking corner hardware for trailers, and then a set of super heavy duty Tacoma pickup truck bed D-rings, as the other modifications I did on the trailer.  The corner hardware got put onto the side walls and they do an excellent job of holding the walls very steadily in place, even at speed.  The D-rings were drilled into the outside edges of the frame, as to allow for tie-down points when I have the walls removed and am transporting heavier or larger items such as 4×8 plywood (as opposed to the lighter duty door handles I put onto the deck for internal tie-down points).

Ready to go!

After a great deal of work, the trailer was ready to go – and my best intentions were to take it home to New Haven from Bob’s garage, load it completely for the Maryland trip, and then return it to Bob’s locking garage for safe storage until the moment of my departure south.  I did indeed do that, and in retrospect am VERY glad I did so!

Other than electrical, the trailer was ready to go on schedule (I ended up finishing a few days later)

Other than electrical, the trailer was ready to go on schedule (I ended up finishing a few days later)

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